Limitations of Conventional Boom Offset Systems: Focusing on Inconveniences in the Field
Boom offset mechanisms were not new. However, conventional designs came with several limitations.
1) Reduced Stability
Conventional offset mechanisms typically use a structure similar to a two-piece boom, with a joint in the middle of the boom. Hydraulic cylinders move this joint to shift the arm horizontally from side to side. With this type of design, however, the boom bends in the middle, which can move the load of excavated material significantly away from the machine’s center of gravity. This could reduce stability during high-load operations. The machine could also become less stable when equipped with heavy attachments.
2) Limited Digging Depth
Another challenge was digging depth. When the boom was offset, part of the offset mechanism could interfere with the edge of the trench, limiting how deep the machine could dig. To continue digging, operators often had to reposition the machine. Having to move the machine repeatedly was a major obstacle to efficient work.
3) Limited Versatility
There were also limits to how much additional functionality could be incorporated. Concerns about stability made it difficult to combine the offset mechanism with functions such as boom swing. As a result, conventional boom offset systems could not fully meet a need in the field:
“We want one machine that can handle more tasks efficiently.”
These were not simply technical limitations. They were everyday inconveniences faced by operators on the jobsite.
Takeuchi engineers listened to these concerns and saw them not as unavoidable limitations, but as challenges that needed to be solved.
Challenging Conventional Thinking: One Machine for a Wide Range of Tasks
Takeuchi engineers set out to overcome the technical limitations that had long been accepted as the norm. Their goal was simple: develop a machine that delivers greater productivity while making the operator’s job easier. The desire to “deliver products that exceed customer expectations” became the driving force behind breaking through conventional thinking.
The result was the STS Boom System, developed by Takeuchi in 1999. Based on the concept of “bringing the ultimate maneuverability of small excavators to mid-sized machines,” the system was introduced on the first FR Series model, the TB75FR.
The STS Boom System places the heavy offset mechanism near the machine’s center of gravity. This helps keep the machine stable while delivering excellent digging power. Because the base of the boom itself moves sideways, the machine can maintain digging depth comparable to that of a conventional excavator, regardless of the boom’s offset position. And by moving the boom from side to side, the STS Boom System allows a single machine to handle a wide range of tasks.
1) Stability Without Compromising Offset Functionality
The STS Boom System places the heavy offset mechanism near the machine’s center of gravity, providing a high level of stability. In addition, by offsetting the boom as far as possible to the right side of the cab, the machine's center of gravity is shifted rearward, enabling stable digging performance comparable to that of a fixed-boom excavator.